bipin industries

Infrastructure

Manufacturing Plant

Location

Bipin industries’ manufacturing unit is located in the GIDC Estate, Vatva, Ahmedabad, one of Gujarat, India’s most developed industrial zones. We are having valid consent to manufacture Dyes & Intermediates from the concerned authority of India i.e.CPCB (Central Pollution Control Board) & GPCB (Gujarat Pollution Control Board). We have the consent & permission to manufacturing 446 MT/Month of dyes.

Production

All production facility has multi-functional machinery set up for producing high-quality dyes. Our in-house production facilities are capable to produce “ME”, “HE”, “P&H” & “VS” series of Reactive Dyes. An increase in production capacity is estimated by 100% due to recent expansion at the manufacturing location.

Capacity

The production plant is spread across 36,500 sq. ft with a production capacity of 500 tonnes/month (in powder form) to produce Reactive dyes, Acid Dyes and Dye Intermediates.

Waste Management

We have taken strict measures for the effluent treatment by taking the environment into consideration. We are a member of 2 Institutes where we can give 10,000 litres/Day of high COD effluent for incineration. We are a member of Green Environment Co. Soc., Vatva with the permission for a 65000 ltr/day outlet of Effluent water. Also solid waste generated in our plant is disposed only to the government-approved land filling sites. PACKING In-house packing of international packaging in boxes (25kg) and Jumbo bags of 25kg and 500kg. Bipin Industries is committed to its integrated management system that has been certified to ISO 9001:2008.

ZDHC - Level 3

Zero Discharge of Hazardous Chemicals- Roadmap to Zero (ZDHC) works toward protecting the planet by reducing the industry’s chemical footprints. Their collaborations with global brands, chemical suppliers, manufacturers and other organisations that share their vision create a conscious Value chain that works together. Bipin Industries’ journey to the future is Sustainable Chemical Manufacturing practices. By managing chemical inputs, we want to ensure safer products, cleaner water and fresher air. This Value Chain transformation solution benefits both People and the Planet. Bipin Industries strongly supports the idea of meeting consumer demands without depleting natural resources. Our colourants are assessed timely and certified with ZDHC MRSL conformance (Level 3).

Quality Control

In sync with the current trends where manufacturing is moving towards the 4th Industrial revolution called “Industry 4.0”, Vidhi industries are not left behind. The year 2022 is when we have started our journey towards creating an Industry 4.0 compliant Smart Factory. First of the many continuous improvement projects includes the implementation of a “Smart Energy Management System”. An IoT-based energy monitoring, analysis and conservation unit called SMARTWire from Quantum EOTech is installed in 15 critical locations within the manufacturing plant. This device collects energy consumption data which is wirelessly transferred to a cloud server through the factory Wi-Fi network and analysed further for optimised consumption.

The SMARTWire system helps us to monitor our daily energy consumption, identify the key machinery that contributes to the monthly energy bills, monitor any energy leakage or loss caused due to poor machine maintenance and provide a platform for proactive maintenance of all the equipment that affects the quality of our products. Our aim is to hold the highest international standards of quality control through these types of continuous improvement initiatives today and in the future. This is the extra mile we are willing to walk for our prestigious customers and provide them with quality products lifelong.

RESEARCH & DEVELOPMENT

The R&D team is the backbone of every organisation. The growth of any company highly relies on the experts of their teams.

Providing the best quality and matching their requirements is what we excel in to gain the trust and confidence of our customers. We strongly believe, “For R&D to be fruitful, its existence must be incorporated into the organisation’s mission.

We highly rely on our innovation and growth in R&D for the overall development of all our stakeholders.

SUSTAINABLITY

Sustainability is an all-around approach for our organisation. We focus on a holistic approach when it comes to creating a long term impact on our people, climate and customers.

Here, all our manufacturing practices are conducted with a motive to reduce negative impacts and maximise all the positive outputs.

SAFETY

We are firmly committed to maintaining safety at every operational level for all our workers and employees. Here, on-site we follow strict measures for ensuring adherence to the standard operating procedure in the manufacturing plant.

We focus on developing preventive measures for our resources that try to avoid accidents from happening at first place. Training and awarness is passed on to workers to identify hazardous working practices which must be notified to higher authorties.